Industrial Brewhouse

Industrial Brewhouse

customized solutions



Brew House offered from Hypro comes with the option of Semi or Fully Automatic plant. The Brew iT, a software developed by Hypro for Breweries is a platform for the Brewers to view and control their Brewing Process & Operations. Hypro offers Brew Houses to produce up to 9 Brews/day with Mash Kettle, Lauter Tun, Wort Kettle with thermosyphon wort boiling. The Brew House which is very critical and instrumental for fine beer production is designed with features loaded for the brewer who demands nothing but the best.

Brewhouse TRB
  • Designed in accordance with DIN 8777
  • Mash kettle, Lauter tun, Wort Kettle with Internal or external thermosyphon, Whirlpool.
  • Wort Boiling with vapor energy recovery
  • Whirlpool with DMS stripping.
  • Automation of Brew House process operations with PC workstations and PLC-based system.
  • System to offer process parameter control during various process steps resulting in consistent wort production batch after batch
  • MIS as a standard included which offers data collection and presentation
  • Monitoring of process parameters with batch history and trend.
  • Fail safe system design with feedback signals from valves and electrics.
  • Automation software designed on a platform which is operator friendly
  • Process steps for Mashing, Lautering, Boiling, Whirling, Wort Cooling, Aeration automated based on recipe selection.
  • Sequencing of all operations in fully automatic plants.
Industrial Brewhouse

Equipment List

Mash Kettle

  • Kettle designed for heating rates from 1.2 to 1.5 Deg C/minute.
  • Heating and rest in accordance with mashing with the time-temperature profile.
  • Total mash volume agitation in a dynamic manner enough to move the entire mass But gentle enough to protect the husk and avoid shear force damage during agitation.
  • Kettle with automated water mixing station for achieving the desired water temperature during mashing in.
  • System designed for low mash velocity during transfer and using LR bends in piping.
  • Heating jackets in a proven design for long life leakage free
  • Effective Condensate removal system with Auto pumping trap system to factor in condensate removal under varying steam pressure conditions.
  • Kettle design and manufacture in accordance with hygienic requirements and to facilitate ease of cleaning during CIP.
  • Machine polished shell cladding and top cones for super aesthetics.
  • The option of leg supported / slab supported design free standing with agitator.
 

Lauter Tun

  • Designed for production up to 9 brews/day
  • Lauter Tun with false bottom selected to provide maximum free passage for wort during the lautering process.
  • System for cleaning/flushing of the false bottom by special nozzles.
  • Wort collection nozzles connected with ring and vessel system for equal wort flow from all points.
  • Absolutely flat true bottom which facilitates ease of liquid removal and no hold-up or residues.
  • Rakes vertical movement by the option of Hydraulic system / Mechanical system.
  • Sweeping blade operation mechanical type simple and trouble-free.
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Whirlpool

  • Sized and designed with whirling velocity adequate for trub separation.
  • Laminar wort removal without disturbing the settled trub.
  • Auto trub removal post wort removal.

Wort Kettle
Wort Holding Tank
Brew Water Tanks
Metal Beer Blender
Spent Grain Handling
Weak Wort System

  • Weak Wort Tank Made in SS 304 L  to collect last runs from Lauter Tun/Mash Filter.
  • Vertical cylinder conical tank construction with leg supports.
  • Complete with CIP Device stationary, vessel manhole, and process nozzles.
  • The tank is insulated and welded clad with SS 304L.
  • This collected weak wort is transferred from the weak wort tank to the Mash Kettle/ Premasher of the Mash Kettle through a weak wort pump.
  • The system can be integrated into existing automation (PLC HMI/ PC PLC SCADA).

Heat Recovery System

The purpose is to recover heat that can be released by Wort vapors during Wort Boil-off. The heat recovered shall be used for Wort Preheating

  • Vapor Condenser: Shell & Tube Exchanger in SS 304L material. Designed and sized for high fouling rates of the organic vapors generated during Wort Boil-off. Complete with vacuum breaker. Vapors will be condensed using water.
  • Energy storage tank: These condensed vapors are collected in SS 316 tank called an Energy storage tank.

The smart wort coolers not only saves water in the breweries but also saves electrical energy spent in the refrigeration plant.