Most Energy Efficient
CO2 Recovery System
CO2 recovery systems by Hypro ensure efficient CO2 recovery from diverse sources, enabling industries to become self-sufficient in their CO2 supply. Carbon dioxide gas is generated across various industries, including breweries, distilleries, wineries, biogas plants, chemical processes, and more.
Our Most Energy Efficient (MEE) CO2 recovery system utilizes indigenously developed technology, constantly upgraded with innovative features for improved performance. With a focus on ease of operation and minimal maintenance, Hypro delivers reliable systems for CO2 recovery enabling long-term operational efficiency across multiple sectors.
Hypro made CO2 Recovery System viable for various sources
Brewery
Winery
Distillery
Chemicals
Enriched Biogas
Enriched Direct Air
Supercritical Extraction
Revert Gas
Flue Gas
Cement
Eliminating the civil work on your site. Hypro launched a containerized solution for
hassle-free installation.
Hypro prioritizes energy savings through cutting-edge engineering and design in our CO2 recovery system, making it the ideal choice for industries seeking sustainable solutions.
01
Product Description
02
Functionality
03
Features
- 150 kg/hr and above Liquid CO2 produced
- The guaranteed output quality of CO2 – 99.998 % v/v
- Special structured packing in Stainless Steel 304L material
- Odor treatment of CO2 to produce Food Grade CO2
- Optimal Pressure: 16-18 Bar g for efficiency
- CO2 Condenser with an arrangement to vent the non-condensable from time to time
- CO2 Gas Compressor with special material for moist CO2 application
- Optional add-on HySAAA module for plant and maintenance management with MIS reporting
04
Advantages
- PLC operated fully automatic with remote access
- Trouble-free operation
- Lower maintenance
- The attractive payback period on capital expenditure and is benefited in longer-term with the lowest operating cost
- Collection systems are sized for ultra-low pressure drops thereby reducing energy requirements
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CO2 Recovery Plant Specifications
| Parameters | Specifications | Advantages |
|---|---|---|
| CO₂ compressor | German / Eu make | Global reputed supplier - ensures product high quality, performance and durability. (Being used nearly in all CO₂ plants by Hypro in last 26 years.) |
| Refrigeration compressor | German / Eu make | Global reputed supplier - ensures product high quality, performance and durability. |
| Corrollios mass flow meter for CO₂ Vent off | E+ H make, Volumetric flow meters like EM |
Mass flow meters provides accurate readings.
Also recommended by Hypro to check plant efficiency
|
| Corrollios mass flow meter for CO₂ product | E+ H make, Volumetric flow meters like EM |
Mass flow meters provides accurate readings.
Also recommended by Hypro to check plant efficiency
|
| Secondary stage collection and purification system (condensation) | Included |
It enhances the plant efficiency.
Hypro commits 90% efficiency with this additional feature
|
| Material of construction - Complete CO₂ plant including CO₂ condenser and piping | SS 304, Only frame of skid is carbon steel. | Ensures long life of the plant, Provides prime quality to the plant |
| All equipments, piping external finish | Glass bead blasted for aesthetic purpose | Enhances the look of the plant |
| Material of construction - Liquid CO₂ tank | Internal contact part in Stainless steel, Outer cladding in carbon steel | Ensures long life of the tank and can handle lower temperature up to -80 Edg C. |
| Insulation type - Liquid CO₂ tank | Vacuum Insulated | Ensures higher performance comparing to PUF insulation, lowering carbon foot print |
| Automation level | Fully automatic | Automatically operated, doesn't not need dedicated operator |
| Pressure/ temperature switch for compressor safety - CO₂ and refrigerant | Hypro provides transmitters which are analog type. | Hard reset is not required on the field and malfunction analysis can be done remotely |
| Instrument makes - pressure, flow and level | E+ H/ Negle/ Wika make global standard. | Global reputed supplier - ensures product high quality, performance and durability. |
| Remote access for the PLC | Hypro provides remote access for the plant as mandatory. | Support can be provided in fastest speed from office |
| Plant build quality | In line with international codes. | Robust reliable plant, long life. Hypro facility is U Stamp certified, done several CE marked projects, same facility and quality procedure is used while building plant for Indian market |
| Plant cabling | Cabling lead free, smoke free, fire retardant as per the international standards | Global reputed supplier - ensures product high quality, performance and durability. |
| MMC panel | Designed and manufactured as per global standards for plant and operational safety | Ensures product high quality, performance and durability |
| PLC and panel electricals | Siemens / Allen Bradley | Global reputed supplier - ensures product high quality, performance and durability. |
| MCC and PLC panel | Hypro provides separate MCC and PLC panel | Isolation of power and control assuring plant and operational safety |
| Digital - O & M and FAQ | Hypro optionally offers separate digital screen for Operation and Maintenance manual and FAQ | Digital Operation and Maintenance manual is made available for ease of operation. FAQ, Hypro developed app, provides guidelines to the plant operator to trouble shoot the plant whenever such situation arises |
| Valve position feed back | Included | |
| Tanker filling station | Included | |
| Software for Plant Operation | Hypro Next Gen software is offered optionally | Hypro Next Gen software with added features of plant operation, MIS and much more, Unique offerings conceptualized in line with Industry 4 |
| Plant construction methodology | Hypro makes modular plants at its factory in Pune | Complete plant at Hypro factory is built pre-piped, pre wired, tested at factory before dispatch. This ensures minimal work at site like interconnecting piping and cabling work |
| Hypro (proven) containerized solution | Offered optionally | No site preparation needed, containers to be grouted, no site work hassles. This completely avoids site delays due to civil work |
| References | Hypro product presence is in 5 continents and 25+ countries. Developed countries. | Proven technology, robust design, built to global standards |
Compare with similar products
Hypro HyCrCTM Plant
- 15 kg/hr and above Liquid CO2 produced
- Recovers CO2 from Micro/Pub/Craft Breweries
- Ideal for small scale production
MEE CO2 Recovery System
- 150 kg/hr and above Liquid CO2 produced
- Recovers CO2 from Breweries, Distilleries, and Wineries
- Ideal for large scale production
Supercritical CO2 Recovery Plant
- Up to 700 kg/hr CO2 produced
- Ideal for Supercritical Hops Extraction
- Ideal for large scale production
Frequently Asked Questions
CO2 is required for the carbonation of the beer which is an essential step in beer brewing as it forms the beer bubbles.
An ideal way to achieve pure CO2 is to utilize carbon dioxide from your own source. CO2 is produced during fermentation in beer making. Why not recover the CO2 from your own brewery which guarantees perfect quality control – a benefit that no other source can offer.
Continuously changing climate conditions have a potential demand to alter traditional brewing practices that have been passed down to generations. CO2 Recovery is a necessary practice that should be implemented by not only Industrial breweries but also Microbreweries in order to reduce carbon emissions and thereby save mother earth.
The recommended CO2 pressure range is between 7 to 38 PSI depending upon the style of the beer such as Ales, Lagers, Pilsners, and Stouts, etc. An inaccurate pressure may result in under or over carbonation. This may have adverse effects like flat or overly foamy beer.
Often Combined with
A few bottles of imported lager might add up to a tonne of CO2 per year – equivalent to around 50,000 cups of black tea. Hypro offers a sustainable solution for your brewery. We have successfully commissioned an industrial brewery combined with MEE CO2 Recovery System and made the breweries self-reliant on CO2 supply, all the while contributing to the greener earth.
