Industrial Brewhouse

customized solutions

Hypro Brewhouse is available in both Semi-Automatic and Fully Automatic configurations to suit diverse brewing requirements. Brew iT, Hypro’s proprietary brewery software, provides brewers with a powerful platform to monitor, control, and optimize brewing processes and plant operations.

The brewhouse is designed to produce up to 9 brews/day and features a Mash Kettle, Lauter Tun, and Wort Kettle with thermosyphon wort boiling. As the heart of exceptional beer production, every Hypro Brewhouse is engineered with advanced features for brewers who demand uncompromising performance and consistent brewing excellence.

Features

Designed in accordance with DIN 8777 standards.
Brewhouse comprising Mash Kettle, Lauter Tun, Wort Kettle with internal or external thermosyphon, and Whirlpool.
Wort boiling with vapor energy recovery for improved energy efficiency.
Whirlpool equipped with DMS stripping for enhanced wort quality.

Process Automation – Brew iT

PC workstations and PLC-based automation system for complete Brewhouse process control.
Precise control of process parameters across every brewing stage, ensuring consistent wort quality batch after batch.
Standard MIS for comprehensive data collection, reporting, and visualization.
Real-time monitoring of process parameters with batch history and trend analysis.
Fail-safe system architecture with continuous feedback from valves and electrical components.
Operator-friendly automation software designed for intuitive process management.
Automated process sequences for Mashing, Lautering, Boiling, Whirlpooling, Wort Cooling, and Aeration based on recipe selection.
Fully automatic sequencing and execution of all brewing operations.

Industrial Brewhouse

Equipment List

Mash Kettle

Kettle designed for heating rates from 1.2 to 1.5 Deg C/minute.
Heating and rest in accordance with mashing with the time-temperature profile.
Total mash volume agitation in a dynamic manner enough to move the entire mass But gentle enough to protect the husk and avoid shear force damage during agitation.
Kettle with automated water mixing station for achieving the desired water temperature during mashing in.
System designed for low mash velocity during transfer and using LR bends in piping.
Heating jackets in a proven design for long life leakage free
Effective Condensate removal system with Auto pumping trap system to factor in condensate removal under varying steam pressure conditions.
Kettle design and manufacture in accordance with hygienic requirements and to facilitate ease of cleaning during CIP.
Machine polished shell cladding and top cones for super aesthetics.
The option of leg supported / slab supported design free standing with agitator.

Lauter Tun

Designed for production up to 9 brews/day
Lauter Tun with false bottom selected to provide maximum free passage for wort during the lautering process.
System for cleaning/flushing of the false bottom by special nozzles.
Wort collection nozzles connected with ring and vessel system for equal wort flow from all points.
Absolutely flat true bottom which facilitates ease of liquid removal and no hold-up or residues.
Rakes vertical movement by the option of Hydraulic system / Mechanical system.
Sweeping blade operation mechanical type simple and trouble-free.

Whirlpool

Sized and designed with whirling velocity adequate for trub separation.
Laminar wort removal without disturbing the settled trub.
Auto trub removal post wort removal.

Wort Kettle

Wort Holding Tank

Brew Water Tanks

Metal Beer Blender

Spent Grain Handling

Weak Wort System

Weak Wort Tank Made in SS 304 L to collect last runs from Lauter Tun/Mash Filter.
Vertical cylinder conical tank construction with leg supports.
Complete with CIP Device stationary, vessel manhole, and process nozzles.
The tank is insulated and welded clad with SS 304L.
This collected weak wort is transferred from the weak wort tank to the Mash Kettle/ Premasher of the Mash Kettle through a weak wort pump.
The system can be integrated into existing automation (PLC HMI/ PC PLC SCADA).

Heat Recovery System

The purpose is to recover heat that can be released by Wort vapors during Wort Boil-off. The heat recovered shall be used for Wort Preheating

Vapor Condenser: Shell & Tube Exchanger in SS 304L material. Designed and sized for high fouling rates of the organic vapors generated during Wort Boil-off. Complete with vacuum breaker. Vapors will be condensed using water.
Energy storage tank: These condensed vapors are collected in SS 316 tank called an Energy storage tank.

Smart Wort Cooler

The smart wort coolers not only saves water in the breweries but also saves electrical energy spent in the refrigeration plant.

Know more

Hypro is the Turnkey Solution provider for Hygienic Process Industry & a manufacturing giant for Industrial Brewery, CO₂ Recovery, Energy Recovery, Water Degassing & Cryogenic Tanks. Today, with a market share of over 85%, Hypro is a lead supplier of CO₂ Recovery Plants in India.

Hypro Engineers Pvt. Ltd.
Gat 225, 251 to 255 at post Kalamshet,
off Pune-Mulshi Highway Taluka Paud,
Pune 412108, Maharashtra, India

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